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Rainbird Injection Molded Impact Sprinkler

      Of all these projects, this was the most different. It's not a prototype or small quantity production run. I was part of a small team of engineers designing a mass produced injection molded impact sprinkler for a worldwide market.
Product site..

      That summer, I saw much of what I learned in Project Management and Product Development classes put to use. An impact sprinkler looks like a simple concept, but there were actually several different performance and design goals that (of course) impacted one another. We went through decision matrices which forced us to prioritize these features. This could consume a whole afternoon but it required the group to make decisions, and that's the only way to move forward (Here's what we're going to do next, this is what we hope to accomplish and these tests will confirm it...).

      I got thrown into this group halfway through the design process and within a couple of days designed new testing methods that answered important questions for the path of the project. I was good at finding the heart of a problem, characterizing it, and creating test methods to verify a theory.

      I also learned that it's very important to keep notes on why we chose a certain path early on. Later in the project, something totally unexpected may come up which invalidates that thinking. Suddenly options that were closed off are once again available, but if you don't remember why the choice was made, you won't see the opportunity.

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Letting go....
      If you're technical and you work on a new product for a few months, you are going to have opinions about the design from a user's perspective. Guess what? They don't matter. At all.

      It doesn't matter how easy you think it is to work with the product. Obviously having designed it and worked with it every day, you're going to acquire a certain facility with it. You have to forget all that and round up groups of people with no familiarity to the sprinkler, and see how they do (for example- change the nozzle without shutting off the water).

      Likewise with perceived performance versus actual performance. In agriculture, growers are concerned with how uniformly the water is laid down (rain has a theoretical D.U. of 100%). In tests, this unit's D.U. was very good, but people watching it run for a couple of minutes would notice it always impacted to the same spots. We knew over time this wasn't a problem but we had to acknowledge the perception and deal with it. We could not merely shrug it off with a "Don't worry".

Managing...
      At Rainbird I also had my first shot at delegating chunks of work to interns and technicians. Here was a chance to test communication skills and what level of detail is correct.

Result:
      There are probably a million of these units by now and counting. It is a thrill to walk into a store and see something you designed in the aisles. To look at it and see the features you added to the tooling and remember all the testing and meetings and rationale that led to that... all I can say is I was very lucky to have had this opportunity.


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